Haul-Out Capacity Planner
Marker NineHow many hulls come out before the clock and the ground run out.
The call gets made at four in the morning on a legal pad, by somebody working out how many lifts fit into the hours left while also trying to remember how much ground is free behind the shed.
A storm is coming and the yard has to get boats out of the water. Two things run out — the time you have left to lift, and the ground you can block on. This counts both, in your numbers, and names every boat that does not make it and which of the two stopped it.
About this tool
Haul-Out Capacity Planner: what it solves
A haul-out is bounded by two things at once and yards usually count only the first. How many hulls fit through the machines in the hours left is a cycle-time question. Whether they then fit on the ground is an area question, and it is the one that bites, because a yard that plans on hull dimensions runs out of room before it runs out of list — the number that matters is the hull plus the blocking and walking space around it. This counts both, in the yard's own figures, and names every boat that stays in the water along with which constraint stopped it, because time and space have different answers: another machine and an earlier start fix one, somewhere else to put them fixes the other. It predicts nothing about the storm — the hours remaining is a figure the yard types in from whatever it is watching, and every answer moves with it. And it does not decide: which boat goes first is contracts, relationships and judgment, and the page says in those words that the tool counts and the yard decides.
Two constraints, and yards count the first one
Time. How many hulls fit through the machines in the hours you have left. A cycle-time question, and the one everybody works out.
Ground. Whether those hulls then fit in the yard. An area question, and the one that bites.
Plan on time alone and you run out of room before you run out of list — with boats out of the water, a lift still working, and nowhere to put the next one. That is the worst moment to discover a constraint.
Hull dimensions are not the number
A yard that plans on hull length times beam is planning on a number no boat occupies.
The real figure is the hull plus the blocking, plus the space a person needs to walk between them with a jack stand. Add that margin across forty boats and it is a substantial fraction of your yard — enough to be the difference between the last six coming out and staying where they are.
This counts the space you actually consume, in your own figures, because how tight you block is a decision your yard makes about your ground and your risk.
Every boat that stays in the water is named, with the reason
And the reason matters, because the two constraints have completely different answers.
Stopped by time means another machine, an earlier start, or a second crew. A staffing and scheduling problem.
Stopped by ground means somewhere else to put them — a field, a lot, an arrangement with the yard up the creek. A completely different phone call, made to a different person, needing a different lead time.
A list that just said “these forty-one come out and these nine do not” would leave you working out which problem you have while the clock runs.
It predicts nothing about the storm
The hours remaining is a figure you type in, from whatever you are watching — the forecast office, the marine channel, your own read on it.
This does not fetch a track, does not estimate an arrival, and does not have an opinion about the weather. It takes your number and every answer on the page moves with it. Change the hours and watch the list change, which is the useful thing to do with it at four in the afternoon when the timing shifts.
It counts, and the yard decides
Which boat comes out first is contracts, relationships, and knowing who has been at the dock eleven years and who arrived in June.
This does not rank customers, does not prioritize by value, and does not produce an order to work in. It tells you how many fit, in the time and the space you have, and which constraint stopped the rest. The list is yours to order, and the page says so in those words.
What it replaces
The plan made on a whiteboard with a marker while three people talk over each other, using a boat count and a rough sense of the yard. Which is often right, and which has no way of being checked before the thing it is planning for arrives.
You set your machines, your cycle times and your yard once. Each time is the hours and the list.
Who it is for
Boatyards, marinas and dry stacks — anywhere hulls have to come out against a deadline that is not negotiable, and the ground runs out before the list does.
What it will not do
It predicts nothing about the weather. Your hours figure is the input.
It ranks no customer. Not by value, not by tenure, not by anything.
It suggests no blocking margin and no cycle time. Those come from your machines, your crew and your ground.
Nothing you type is sent anywhere. The arithmetic runs in your browser — which also means it works when the power is unreliable and the internet is the first thing to go. Close the tab and it is gone.
Yours would be built the same way.
This one runs on made-up data. The version built for your business runs on yours, and you own it outright. Builds start at $1,300. That is a floor, not a quote. What yours costs is agreed before any work begins. The first conversation is free.